Technical paper index
TECHNICAL PAPER INDEX
PUMPS and SEALS
Agitator and mixer sealing 3-7
Alignment between the pump and its driver 14-3
- The process 14-3
- The reverse indicator method 14-3
- The “C or D” frame adapter 14-3
- The shaft to coupling spool method 14-3
- Face and rim method: 14-3
- Advantages of C or D frame adapter 14-3
- Moving the pump driver
A.P.I, and C.P.I. specifications merger 12-5
A few terms you need to understand centrifugal pumps 1-5
A sensible preventative maintenance program for centrifugal pumps 9-5
Affinity laws- what happens when you change the pump speed or impeller diameter? 2-1
Air ingestion Cavitation 1-3.2
Balancing centrifugal pump rotating components 9-01
Barrier or buffer fluid. The liquid we circulate between dual seals. 3-6
Bearings – anticipated life and how they fail 5-3
Bearings – 4-12
- Understanding fatigue 4-12
- Why bearings become overloaded 4-12
- Affect of heat on the bearing lubricant 4-12
- Why do bearings fail 4-12
- Moisture in the bearings 4-12
- Solids in the bearings 4-12
- Keeping solids out of the bearings 4-12
- Converting to hydrodynamic bearings 4-12
Best technology for mechanical seals 9-3
C or D frame adapter 14-3
Calculating NPSHA in non-metric units 11-12
Calculating radial thrust in centrifugal pumps 13-2
Calculating the first critical speed of the pump’s rotating shaft 5-4
Calculating the total system head in USCS units 7-01
Calculating NPSHA in non-metric units 11-12
Carbon graphite seal faces – how they are manufactured 4-7
Cartridge seals – the major cause of overheating them 7-4
Cavitation 19-03
Cavitation – 1-3
Centrifugal pump affinity laws 19-04
Centrifugal pump formulas, rules and definitions 13-4
Centrifugal pump repair Boelens
Centrifugal pump shaft displacement 9-2
Centrifugal pump troubleshooting 1-2
Centrifugal pumps – what is wrong with their design ? 3-10
Changes in the pump discharge head 1-1
- Changes in the discharge head 1-1
- Design problems 1-1
- Maintenance problems 1-1
- Operation problems 1-1
Charts and Graphs
- ANSI pump dimensions, inch sizes
- ANSI pump dimensions, metric sizes
- Bearing fit tolerances
- C/R lip seal life chart
- Calculating the friction loss in inch size fittings and valves
- Calculating the friction loss in inch size piping
- Calculating the friction loss in metric pipe and fittings
- Carbon physicals
- Carcinogens list
- Classifying chemicals for sealing
- Cross section of a volute pump showing shaft deflection
- English to metric conversion tables 8-5
- Galvanic series of metals
- Glossary of seal and pump terms
- Mechanical seal hard face materials
- NPSH reducton chart
- O-ring compatibility guide
- OSHA 1910 regulation
- Pump types
- Pump term relationships
- Seal face flatness readings
- Vapor Pressure Charts
- Viscosity corrections for centrifugal pumps
- Water properties
Chemical classification for easier sealing 2-12
- Fluids that are sensitive to a change in temperature or pressure 2-12
- Liquids that require two mechanical seals 2-12
- Sealing non lubricants. 2-12
- Slurries, especially abrasive slurries 2-12
- Liquids sensitive to agitation 2-12
- Liquids that combine together to form a solid 2-12
- Clean, lubricating liquids 2-12
- Extreme operating conditions 2-12
Choosing the correct mechanical seal (home)
Chloride stress corrosion 17-7
Classifying chemicals for easier sealing 2-12
- Fluids that are sensitive to a change in temperature or pressure 2-12
- Liquids that require two mechanical seals 2-12
- Sealing non lubricants. 2-12
- Slurries, especially abrasive slurries 2-12
- Liquids sensitive to agitation 2-12
- Liquids that combine together to form a solid 2-12
- Clean, lubricating liquids 2-12
- Extreme operating conditions 2-12
Classifying mechanical seals 2-11
- The rotating seal 2-11
- The stationary seal 2-11
- The inside mounted seal. 2-11
- The outside mounted seal 2-11
- The single seal. 2-11
- Dual seals. 2-11
- The unbalanced seal. 2-11
- The balanced mechanical seal. 2-11
- The elastomer type seal 2-11
- The metal bellows seal 2-11
- The cartridge seal 2-11
- The non-cartridge seal 2-11
- The split seal. 2-11
- The solid seal. 2-11
- Motion seals. 2-11
- Pump Seals 2-11
- Original equipment ( OEM) designs 2-11
- Off the shelf, universal seal designs 2-11
Classifying seals by the operating conditions 4-3
Coke or coking 17-6
Common misconceptions about centrifugal pumps 11-2
Common sense and mechanical seals 7-6
Concepts you need to understand centrifugal pumps 8-12
Condensate – why you must seal it 10-7
Controlling temperature and pressure in the pump stuffing box 8-9
Controlling the temperature in the stuffing box 4-6
- Velocity 8-5
- Mass flow rate 8-5
- Volume of flow 8-5
- Force 8-5
- Pressure and liquid head 8-5
- Energy and work 8-5
- Power 8-5
- Volume 5
Converting head to pressure 1-5
Corrosion – problems with the 300 series of stainless steel 4-1
- General or overall corrosion 4-1
- Galvanic corrosion 4-1
- Pitting 4-1
- Intergranular corrosion 4-1
- Chloride stress corrosion 4-1
- Erosion corrosion 4-1
- Fretting corrosion 4-1
- Concentrated cell or crevice corrosion 4-1
- Selective leaching 4-1
- Micro organisims 4-1
- Galvanic series 4-1
Decision making 7-7
Desirable features in any mechanical seal 4-3
Double seals – another name for dual seals 8-8
Duty point 18-3
Dynamically balancing the pump rotating components 9-1
- Selecting the correct O-ring for the application 4-9
- Temperature limits 4-9
- Where the super compounds do not work 10-6
Electric motor – 6-4
- The service factor 6-4
- Selecting the correct horsepower 6-4
- The A.P.I. safety factors 6-4
- Full voltage vs. soft start 18-2
Environmental controls – controlling the temperature in the stuffing box 4-6
Environmental controls – controlling pressure in the stuffing box 4-10
Environmental control and special seals- 3-2
- Control stuffing box temperature 3-2
- Control stuffing box pressure 3-2
- Provide a lubricating fluid 3-2
- Decreasing aggitation in the stuffin box 3-2
- Handling slurry applications 3-2
- Design features for temperature extremes 3-2
- Design features for slurry applications 3-2
Environmental controls -how to use them 3-6
Estimating the shutoff head of a centrifugal pump 13-7
Evaluating mechanical seal design 6-2
Extreme operating conditions 2-12
Face opening 10-4
Flushing confusion explained 3-6
- Discharge recirculation 3-6
- Suction recirculation 3-6
- Flushing 3-6
- Barrier or buffer fluid 3-6
- Jacketing fluid 3-6
- Quenching 3-6
- Using these tools 3-6
Frequently asked questions about mechanical seals 10-2
Fretting 10-3
Fugitive emissions – the chemicals on the list 5-1
Flow formulas 11-8
Flow through an orifice 13-12
Flushing confusion explained 3-6
- Discharge recirculation 3-6
- Suction recirculation 3-6
- Flushing 3-6
- Barrier or buffer fluid 3-6
- Jacketing fluid 3-6
- Quenching 3-6
- Using these tools 3-6
Formulas for pipe friction vs. product flow 11-8
Fretting 10-3
Full voltage vs. soft start 18-2
Glossary of seal and pump terms
- Glossary A
- Glossary B
- Glossary C
- Glossary D
- Glossary E
- Glossary F
- Glossary G
- Glossary H
- Glossary I
- Glossary J
- Glossary K
- Glossary L
- Glossary M
- Glossary N
- Glossary O
- Glossary P
- Glossary Q
- Glossary R
- Glossary S
- Glossary T
- Glossary U
- Glossary V
- Glossary W
- Glossary X-Z
Grease or lip seals 3-10
Grout used to attach the pump to its base 7-5
Hard faces – selecting the correct one 5-2
- Reaction bonded silicon carbide 5-2
- Self sintered silicon carbide 5-2
- Siliconized graphite 5-2
- Tungsten Carbide 5-2
Hard faces – When do you run them against each other? 17-10
Hard vacuum sealing 5-7
Head – calculating the total head in the system 7-1
Head – 1-1
- Changes in the discharge head 1-1
- Design problems 1-1
- Maintenance problems 1-1
- Operation problems 1-1
Heat how it affects the pump and mechanical seals- 1-4
- Heat generated at the seal faces 1-4
- Ambient heat 1-4
- Heat within the product 1-4
- Heat generated when parts rub together 1-4
- Heat generated by the bearing seals 1-4
- The corrosion rate of the pumping fluid increases 1-4
- Critical tolerances change 1-4
- Seal faces can be destroyed 1-4
- Elastomer life is reduced 1-4
- The product can change 1-4
- Recommendations to lower heat generation 1-4
- Pump modifications to lower heat generation 1-4
High head/ low capacity pumps 11-4
High speed pumps 11-4
Hot oil sealing 3-5
How efficient is your centrifugal pump? 7-2
How to:
- Communicate with mechanical seal suppliers 8-3
- Communicate with pump suppliers 8-3
- Get good mechanical seal life 2-8
- Read a pump curve 2-3
- How to implement the information you learn from self study and attendance at seminars 3-12.
Hydrostatic sealing 12-2
Impellers, all about them 10-1
Internal Recirculation cavitation 1-3.3
Is this a mechanical seal application? (tutorial)
Jacketing fluid 3-6
L3/D4 1-6
Learning about centrifugal pumps (home)
Lubricating the mechanical seal faces 18-9
Lubricating the mechanical seal rubber parts 18-10
Magnetic drive pumps – their limits 3-11
Magnetic Bearings 18-6
Mechanical seal hydraulic balance 8-1
Mechanical seal design – state of the art 19-11
Mechanical seal two way hydraulic balance 8-2
Metal bellows seal problems 5-10
Mixer and agitator sealing 3-7
Monitoring the centrifugal pump 9-11
Net positive suction head (NPSH) 11-12
- Dry solids 4-8
- Gases 4-8
- Liquids 4-8
Non-seal pumps 3-11
Original equipment seal problems 4-4
Original equipment manufacturer seal problems 4-4
O-ring selection for the application 4-9
O-rings – the super compounds 10-6
OSHA 1910 Act 8-10
Oversized pumps 7-10
Overview of seal troubleshooting 3-1
Oxygen problems in condensate 10-7
Ozone 8-4
Packing conversion, the down side – 9-4
Packing conversion – why you should do it and the possible savings 2-10
Parallel operation of centrifugal pumps 18-1
Positive displacement pumps (Rotary) 12-3
Positive displacement pump troubleshooting 12-4
Predictive maintenance for centrifugal pumps 6-11
Pressure – how to control it in the stuffing box 4-10
Pressure and vacuum sealing 5-7
Preventive maintenance
- Preventative maintenance – pumps and seals 2-6
- Preventative maintenance – pumps 9-5
- Preventative maintenance – seals 9-6
Preventing premature pump failure 9-11
Preventing premature seal failure, cheat sheet 11-5
Preventing pump and seal problems 8-6
Priming the centrifugal pump 6-6
Problem areas for seals and pumps 8-6
Problems associated with original equipment seal designs 4-4
Pump and driver alignment 14-3
- The process 14-3
- The reverse indicator method 14-3
- The “C or D” frame adapter 14-3
- The shaft to coupling spool method 14-3
- Face and rim method: 14-3
- Advantages of C or D frame adapter 14-3
- Moving the pump driver 14-3
Pump & Seal Cheat Sheet Index19-1
Pump and seal problems with no apparant cause 4-5
- Cavitation 4-5
- The seal is getting hot 4-5
- The seal leaks for no apparant reason 4-5
- Component damage is visible, but no apparant cause 4-5
- Other problems 4-5
Pump base 7-5
Pump bearings, why do they fail? 4-12
Pump curve – how to read one 2-3
Pump design, what’s wrong with it? 3-10
Pump efficiency – figuring the heads 7-2
Pump efficiency – making the calculations 6-1
Pump efficiency – the affect of the oversize pump 7-10
Pump installation (tutorial)
Pump modification (tutorial)
Pump modifications to increase seal life 11-1
Pump modifications to lower heat generation in the pump 1-4
Pump Monitoring 9-11
Pump selection (tutorial)
Pump vibration readings, how do we use them? 2-9
Pump standards – 2-4
Pumps – additional information you need 11-4
- Magnetic Drive pump limitations
- Converting anti friction to sleeve bearings
- Wear ring clearance is too large
- Throttling the suction side of a pump
- Priming a centrifugal pump
- Variable speed drive problems
- Problems encountered operating off the bep
- Slurry pump features
- When you need high head/ low capacity
- Venting a centrifugal pump
- High speed pumps
Pumps, the best technology 9-3
Reading seal face flatness 6-3
Recommendations to lower heat generation in a centrifugal pump 1-4
Repair of mechanical seals 5-8
Rubber bellows seal 11-11
Rubber bellows seal (type #1) problems 5-10
Rubber parts of the seal – 4-9
Rules of thumb -seals and pumps 8-6
Seal and Pump Cheat Sheet Index 19-1
Seal application outline 19-06
Seal applications
- Sealing hard vacuum 5-7
- Sealing high pressure 5-7
- Sealing products sensitive to agitation 6-12
- Slurry sealing 3-4
- Sealing products sensitive to a change in temperature or pressure 8-9
- Hot oil sealing 3-5
- Hot water sealing 3-3
Seal cartridge – problems with overheating in some designs 7-4
Seal design – build components to compensate for operating conditions 4-11
Seal design – the questions you should ask 6-2
Seal face
- Hardness testing 12-8
- Flatness- reading the optical flat and monochromatic light 6-3
- Seal face lubrication 9-7
- Seal face opening 19-7
- Seal face wear 9-9
Seal failure 2-2
- Analyzing the components. 4-11
- Chemical attack 2-2
- Damage to a seal component 2-2
- Preventing premature failure 10-4
- Some things you can do to prevent it 10-5
- Things that will open the lapped faces 2-2
- A quick reference guide 4-11
Seal hydraulic balance – the conventional method 8-1
Seal hydraulic balance – two way balance for dual seals 8-2
Seals and pumps, how heat affects their life 1-4
Seal life – how to get good seal life 2-8
Seal metal parts – selecting the right ones 5-9
Seal misconceptions 11-3
Seal partnering 13-10
Sealing products sensitive to temperature or pressure 8-9
Seal problems that occur shortly after installation 5-10
- Conventional seal problems
- Cartridge seal problems
- Rubber bellows seal (type #1) problems
- Metal bellows seal problems
- Split seal problems
- Other problems after installation
- Seal installation errors 10-3
- Design problems 8-11
- Operation problems 8-11
- Maintenance problems 8-11
- A quick reference to common troubleshooting mistakes 8-6
- A quick reference guide 4-11
- Problems with no apparent cause 4-5
- Selection practices that cause seal problems 6-9
- Troubleshooting seals – 3-1
- Causes of overheating in cartridge seal designs 7-4
- Corrosion problems associated with stainless steel 4-1
- Why do most mechanical seals fail? 2-2
- Why don’t good seals wear out? 9-9
Seal repair – the correct procedure 5-8
Seal repair kits 4-3
Seal selection (tutorial)
Seal springs 3-9
- The rotating seal 2-11
- The stationary seal 2-11
- The inside mounted seal. 2-11
- The outside mounted seal 2-11
- The single seal. 2-11
- Dual seals. 2-11
- The unbalanced seal. 2-11
- The balanced mechanical seal. 2-11
- The elastomer type seal 2-11
- The metal bellows seal 2-11
- The cartridge seal 2-11
- The non-cartridge seal 2-11
- The split seal. 2-11
- The solid seal. 2-11
- Motion seals. 2-11
- Pump Seals 2-11
- Original equipment ( OEM) designs 2-11
- Off the shelf, universal seal designs 2-1
Seal value – how to get good value 7-11
Seal, preventing premature failures 10-5
Sealless centrifugal pumps 3-11
Seals – as supplied by the original equipment manufacturer- the problems 4-4
Seals – dual 8-8
Seals – preventing premature failure 11-5
Seals, the best technology 9-3
Seals – the most asked questions 10-2
Seals classification 2-11
- Seal life explained 2-2
- If you suspect corrosion 2-2
Sealless pumps 3-11
Series operation of centrifugal pumps 18-1
Setting up a training department for pumps and seals 17-02
Shaft assembly – dynamic balance 9-1
- Operating off the Best Efficiency Point (B.E.P.) 6-5
- Some calculations in inch and metric 10-8
- The bending force formula 1-6
- The stiffness ratio L3/D4 1-6
- Three rules 8-12
Shaft displacement – common causes 4-11
Shaft displacement – the cheat sheet 9-2
Shaft displacement and original equipment seals (O.E.M.) 11-7
Shaft fretting and damage. The main causes 10-3
Slurry pump features 11-4
Slurry sealing 3-4
Some common misconceptions about mechanical seals 11-3
Source and affect of heat on mechanical seals and pumps 19-02
Sources of a temperature change in the stuffing box 9-8
Specific gravity 7-12
Specific speed – how to calculate it 7-3
Specific speed vs. suction specific speed 9-12
Split seal problems 5-10
Stainless steel – exceptions to the rule 5-9
Stainless steel (300 series) corrosion –4-1
- General or overall corrosion 4-1
- Galvanic corrosion 4-1
- Pitting 4-1
- Intergranular corrosion 4-1
- Chloride stress corrosion 4-1
- Erosion corrosion 4-1
- Fretting corrosion
- Concentrated cell or crevice corrosion 4-1
- Selective leaching 4-1
- Micro organisims 4-1
- Galvanic series 4-1
Stationary cartridge seals 11-10
Stationary vs. Rotary seals 11-
Stuffing box 7-9
Temperature – causes of a rise in stuffing box heat 7-8
The oversized centrifugal pump 7-10
Three concepts needed to understand centrifugal pumps 8-12
Throttling the suction side of a pump 11-4
Training for centrifugal pumps and mechanical seals 17-2
Troubles with no apparent cause 4-5
- Analyzing the visible rub marks 5-5
- Looses suction 10-12
- Poor maintenance practices 6-8
- Poor operating practices 6-7
- Poor selection 6-9
- Not enough capacity 10-10
- Not enough head 10-9
- Using too many amps. 10-11
Troubleshooting seal components 3-9
- The carbon face 3-9
- The hard face 3-9
- Analysis of the wear track on the hard face 3-9
- The elastomer 3-9
- The metal case or body 3-9
- Drive lugs, pins and slots 3-9
- The springs 3-9
- The sleeve or shaft 3-9
- The set screws 3-9
- The seal gland 3-9
Troubleshooting seal leakage – 4-2
- The leakage occurs while the pump is both running and stopped 4-2
- The seal leaks only when the pump is running 4-2
- The seal leaks only when the pump is not running 4-2
- The leak occurs only at start up 4-2
- The seal leaks intermittently, 4-2
- The different types of leakage 4-2
- Noise in the stuffing box 4-2
- Auxiliary equipment failure 4-2
- The pump is vibrating 4-2
Troubleshooting seal problems 8-11
- Design problems 8-11
- Operation problems 8-11
- Maintenance problems 8-11
- A quick reference to common troubleshooting mistakes 8-6
Why don’t good seals wear out? 9-9
Tutorials
- Selecting the pump impeller
- Is this a seal application?
- Installing the pump
- Modifying your centrifugal pump
- Selecting the correct pump
- Selecting the mechanical seal
Type #1 rubber bellows seal 11-11
Understanding split mechanical seals 3-8
Understanding the centrifugal pump system curve 5-12
VOC (Volatile organic compounds standards 8-10
Variable speed drive problems 11-4
Vane passing Syndrome cavitation 1-3.5
Venting a centrifugal pump 11-4
Vibration in a centrifugal pump – causes and cures 2-9
Viscosity 18-7
What is happening between the mechanical seal faces? 9-7
What is meant by pump efficiency? 6-1
Why do most mechanical seals fail? 2-2
Why packed pumps should be converted to mechanical seals 2-10